E PCBA + Plasitic pahu - Shenzhen Fumax Technology Co., Ltd.

Hana mākou i nā hui huahana piha.ʻO ka hōʻuluʻulu ʻana i ka PCBA i loko o nā pā plastik ka hana maʻamau.

E like me ka hui ʻana o ka PCB, hana mākou i nā ʻāpana plastic / injections i ka hale.Hāʻawi kēia i kā mākou mea kūʻai aku i ka pōmaikaʻi nui e pili ana i ka mana o ka maikaʻi, ka lawe ʻana a me ke kumukūʻai.

ʻO ka loaʻa ʻana o ka ʻike hohonu i ka mold plastic/injections e hoʻokaʻawale iā Fumax mai nā hale hana hui PCB maʻemaʻe.Hauʻoli nā mea kūʻai i ka loaʻa ʻana o ka hopena huli kī piha no nā huahana i hoʻopau ʻia mai Fumax.ʻOi aku ka maʻalahi o ka hana ʻana me Fumax mai ka hoʻomaka a hiki i ka huahana pau.

ʻO nā mea plastik maʻamau a mākou e hana pū me ABS, PC, PC / ABS, PP, Nylon, PVDF, PVC, PPS, PS, HDPE, etc.

Aia ma hope iho kahi hoʻopaʻa haʻawina o kahi huahana i loaʻa i nā papa PCB, plastics, wires, connectors, programming, testing, package…

Plasitic box1
Plasitic box2

Ke kahe hana maʻamau

Helu ʻanuʻu

Kaʻina hana

Kaʻina hoʻāʻo/nānā

1

 

Ka nānā 'ana mai

2

 

AR9331 hoʻolālā hoʻomanaʻo

3

Hui SMD

Nānā hui SMD

4

Ma o ka hui lua

AR7420 hoʻolālā hoʻomanaʻo

   

ʻO ka hoʻāʻo PCBA

   

Nānā maka

5

Hui mīkini

Nānā maka

6

 

Puhi-i

7

 

Hōʻike hipot

8

 

Ho'āʻo PLC hana

9

Paʻi lepili

Nānā maka

10

 

Pahu hoao FAL

11

Hoʻopili ʻia

Mana hoʻopuka

12

 

Nānā Kūwaho

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

1. FORMALISM

1.1 Nā pōkole

AD Palapala pili
AC ʻAno ʻē aʻe
APP Noi
AOI Nānā Optical Automatic
AQL ʻAe ʻia ka palena maikaʻi
TO Kokua
MAIKAʻI LOA Bila Mea
COTS Kalepa mai ka Papa
CT Mea hoʻololi o kēia manawa
CPU Pūnaehana Kaʻina Waena
DC ʻĀnō pololei
DVT Ho'āʻo Hōʻoia Hoʻolālā
HE uila
EMS Hana Hana Uila
aelike Gula Immersion Nickel Electroless
ESD Hoʻokuʻu ElectroStatic
FAL Laina Hui Hope
IPC ʻO ka Association Connecting Electronics Industries, kahi Institute for Printed Circuits
LAN Pūnaehana ʻāpana kūloko
LED Māmā Electroluminescent Diode
KANAKA MEKANIKA
MSL Papa Hoʻomāmā
NA ʻAʻohe Pili
PCB Papa Kaapuni Pai
PLC Kūkākūkā Lina Mana
PV PhotoVoltaic
QAL Kūlana
RDOC Palapala Palapala
REQ Koi
SMD Mea i kau ʻia ma luna
SOC Pūnaehana ma Chip
SUC Kahi hoʻokumu
WAN Uena Akea

 

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

1.2 Hoʻoponopono

Nā palapala i helu ʻia ma RDOC-XXX-NN

Ma kahi o "XXXX" e hiki ai: SUC, QAL, PCB, ELE, MEC a i ʻole TST Aia ʻo "NN" ka helu o ka palapala

Nā koi

Ua helu ʻia ʻo REQ-XXX-NNNN

Aia ma kahi o "XXXX": SUC, QAL, PCB, ELE, MEC a i ʻole TST

Kahi "NNNN" ka helu o ke koi

ʻO nā hui liʻiliʻi i helu ʻia e like me MLSH-MG3-NN

Aia ʻo "NN" ka helu o ka ʻaha hui

1.3 Hoʻoponopono hoʻololi palapala

Ua hoʻopaʻa inoa ʻia nā sub-assemblies a me nā palapala i ka palapala: FCM-0001-VVV

Ua hoʻopaʻa inoa ʻia nā polokalamu firmware i ka palapala: FCL-0001-VVV

Ma kahi o "VVV" ka mana palapala.

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

2 ʻAno a me ka mea

Hāʻawi kēia palapala i nā koi hana Smart Master G3.

ʻO ka Smart Master G3 i kapa ʻia ma hope aku he "huahana", ʻo ia ka hoʻohui ʻana o kekahi mau mea e like me nā ʻāpana uila a me nā ʻāpana mechanical akā noho mau ʻo ia i kahi ʻōnaehana uila.ʻO ia ke kumu e ʻimi nei ʻo Mylight Systems (MLS) i kahi Electronic Manufacturer Service (EMS) i mea e mālama ai i ka hana holoʻokoʻa o ka huahana.

Pono kēia palapala e ʻae i kahi subcontractor e hāʻawi iā Mylight Systems i kahi hāʻawi honua e pili ana i ka hana ʻana o ka huahana.

ʻO nā pahuhopu o kēia palapala e:

- Hāʻawi i ka ʻikepili ʻenehana e pili ana i ka hana ʻana o ka huahana,

- Hāʻawi i nā koi kūpono e hōʻoia i ka conformity o ka huahana,

- Hāʻawi i nā koi kaulahao lako e hōʻoia i ke kumukūʻai a me ka cadency o ka huahana.

Pono ka subcontractor EMS e pane i ka 100% o nā koi o kēia palapala.

ʻAʻole hiki ke hoʻololi ʻia nā koi me ka ʻole o ka ʻaelike MLS.

ʻO kekahi mau koi (e hōʻailona ana ma ke ʻano he "EMS design asked") e noi i ka subcontractor e hāʻawi i kahi pane i kahi kikoʻī ʻenehana, e like me ka mana o ka maikaʻi a i ʻole ka pahu.Wehe ʻia kēia mau koi no ka subcontractor EMS e hōʻike i hoʻokahi a i ʻole kekahi mau pane.E hōʻoia ka MLS i ka pane.

Pono ka MLS e pili pono me ka subcontractor EMS i koho ʻia, akā hiki i ka subcontractor EMS ke koho a hoʻokele iā ia iho i nā subcontractor ʻē aʻe me ka ʻae MLS.

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

3 Ka hoʻoheheʻe ʻia ʻana o ka hui

3.1 MG3-100A

Plasitic box3

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

4 Ka holo hana maʻamau

Helu ʻanuʻu

Kaʻina hana

Kaʻina hoʻāʻo/nānā

     

1

 

Ka nānā 'ana mai

     

2

 

AR9331 hoʻolālā hoʻomanaʻo

     

3

Hui SMD

Nānā hui SMD

     

4

ʻO ka hui holoʻokoʻa

AR7420 hoʻolālā hoʻomanaʻo

   

ʻO ka hoʻāʻo PCBA

   

Nānā maka

     

5

Hui mīkini

Nānā maka

     

6

 

Puhi-i

     

7

 

Hōʻike hipot

     

8

 

Ho'āʻo PLC hana

     

9

Paʻi lepili

Nānā maka

     

10

 

Pahu hoao FAL

     

11

Hoʻopili ʻia

Mana hoʻopuka

     

12

 

Nānā Kūwaho

 

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

5 Pono kaulahao lako

Nā palapala kaulahao hoʻolako
HOOLAHA HOIKE
RDOC-SUC-1. PLD-0013-CT hulina 100A
RDOC-SUC-2. MLSH-MG3-25-MG3 Puka lima
RDOC-SUC-3. NTI-0001-Hoʻolaha no ka hoʻokomo ʻana iā MG3
RDOC-SUC-4. GEF-0003-Gerber waihona o AR9331 papa o MG3

REQ-SUC-0010: Kaʻi

Pono ka subcontractor i koho ʻia e hana i nā huahana 10K i hoʻokahi mahina.

REQ-SUC-0020: Hoʻopili

(Nīnau ʻia ka hoʻolālā EMS)

Aia ma lalo o ke kuleana o ka subcontractor ka pahu hoʻouna.

Pono e ʻae ʻia nā huahana e lawe ʻia e ke kai, ka ea a me nā alanui.

Pono e hāʻawi ʻia ka wehewehe ʻana i ka pahu hoʻouna i MLS.

Pono e komo i loko o ka pahu hoʻouna (e nānā i ka Fig 2):

- ʻO ka huahana MG3

- 1 pahu pahu maʻamau (laʻana: 163x135x105cm)

- Nā pale pahu kūloko

- 1 lima lima o waho (4 mau maka) me ka logo Mylight a me nā ʻike like ʻole.E nana RDOC-SUC-2.

- 3 mau hulina CT.E nana RDOC-SUC-1

- 1 Uea Ethernet: uwea palahalaha, 3m, ROHS, 300V kaawale, Cat 5E a i ole 6, CE, 60°c ka palena iki

- 1 palapala ʻenehanaRDOC-SUC-3

- 1 lepili waho me ka ʻike ʻike (kikokikona a me ka bar code): Reference, Serial number, PLC MAC address

- Pale ʻeke ʻeke inā hiki (e kūkākūkā)

Finished Product4

ʻO ka ʻōlelo kikoʻī o ka hana ʻana no ka haku akamai G3

Finished Product5

Fig 2. Ka laʻana o ka ʻeke

REQ-SUC-0022: Ke ʻano pahu nui

(Nīnau ʻia ka hoʻolālā EMS)

Pono ka subcontractor e hāʻawi i ke ʻano o ka lawe ʻana i nā pūʻolo i loko o nā pūʻolo nui.

ʻO ka helu kiʻekiʻe o ka pūʻolo ʻāpana 2 he 25 i loko o kahi pahu nui.

Pono e ʻike ʻia ka ʻike ʻike o kēlā me kēia ʻāpana (me ka QR code) me kahi lepili waho ma kēlā me kēia pūʻolo nui.

REQ-SUC-0030: lako PCB

Pono ka subcontractor e hoʻolako a hana paha i ka PCB.

REQ-SUC-0040: lako mīkini

Pono ka subcontractor e hoʻolako a hana paha i ka pā plastik a me nā ʻāpana mechanical āpau.

REQ-SUC-0050: Hāʻawi i nā mea uila

Pono ka subcontractor e hoʻolako i nā mea uila a pau.

REQ-SUC-0060: Ke koho ʻana i nā ʻāpana passive

I mea e hoʻonui ai i nā kumukūʻai a me ke ʻano logistic, hiki i ka subcontractor ke kuhikuhi i nā kuhikuhi e hoʻohana ʻia no nā ʻāpana passive āpau i kuhikuhi ʻia ma ke ʻano he "generic" ma RDOC-ELEC-3.Pono nā ʻāpana passive e hoʻokō me ke kolamu wehewehe RDOC-ELEC-3.

Pono e hōʻoia ʻia nā ʻāpana āpau i koho ʻia e MLS.

REQ-SUC-0070: Ke kumu kūʻai honua

Pono e hāʻawi ʻia ke kumu kūʻai EXW o ka huahana i kahi palapala i hoʻolaʻa ʻia a hiki ke hoʻoponopono ʻia i kēlā me kēia makahiki.

REQ-SUC-0071: kumukūʻai kikoʻī

(Nīnau ʻia ka hoʻolālā EMS)

Pono e kiko'ī ke kumukūʻai me ka liʻiliʻi loa:

- BOM o kēlā me kēia hui uila, nā ʻāpana mechanical

- Huipuia

- Nā ho'āʻo

- Hoʻopili

- Nā kumu kūʻai

- Nā palena

- Ka huakaʻi

- ʻO nā kumukūʻai ʻoihana: nā papa, nā mea hana, ka hana, pre-series…

REQ-SUC-0080: Ka ʻae ʻana i ka faila

Pono e hoʻopiha piha ʻia ka faila hana a ʻae ʻia e MLS ma mua o ka hana mua a me ka hana nui.

REQ-SUC-0090: Hoʻololi i ka faila hana

Pono e hōʻike a ʻae ʻia e MLS nā loli i loko o ka faila hana.

REQ-SUC-0100: Koe no ka holo pailota

Nīnau ʻia kahi hōʻailona mua o nā huahana 200 ma mua o ka hoʻomaka ʻana i ka hana nui.

Pono e hōʻike ʻia i MLS nā paʻamau a me nā pilikia i loaʻa i kēia holo hoʻokele.

REQ-SUC-0101: ʻO ka hoʻāʻo hilinaʻi ma mua

(Nīnau ʻia ka hoʻolālā EMS)

Ma hope o ka hana ʻana o Pilot run, pono e hana ʻia nā hoʻokolohua hilinaʻi, a i ʻole Design Validation Test (DVT) me ka liʻiliʻi loa:

- Nā pōʻaiapuni wikiwiki -20°C / +60°C

- Nā ho'āʻo hana PLC

- Nānā wela o loko

- ʻO ka haʻalulu

- Ho'āʻo hāʻule

- Nā ho'āʻo hana piha

- Nā ho'āʻo koʻikoʻi pihi

- lōʻihi ka wela i loko

- Hoʻomaka anu/wela

- Hoʻomaka ka haʻahaʻa

- Nā pōʻaiapuni mana

- Ke nānā ʻana i ka impedance o nā mea hoʻohui maʻamau

-…

E hāʻawi ʻia ke kaʻina hana hoʻokolohua kikoʻī e ka subcontractor a pono e ʻae ʻia e MLS.

Pono e hōʻike ʻia nā hoʻokolohua hāʻule ʻole iā MLS.

REQ-SUC-0110: Ke kauoha hana

E hana ʻia nā kauoha hana a pau me ka ʻike ma lalo nei:

- Ke kuhikuhi o ka huahana i noi ʻia

- Ka nui o nā huahana

- Ka wehewehe ʻana i ka ʻeke

- Kumukuai

- waihona mana paʻa paʻa

- Pūnaehana mana firmware

- Kōnae pilikino (me ka helu MAC a me nā helu serial)

Inā nalo a maopopo ʻole paha kekahi o kēia ʻike, ʻaʻole pono e hoʻomaka ka EMS i ka hana.

6 Pono pono

REQ-QUAL-0010: Waihona

Pono e mālama ʻia ka PCB, nā ʻāpana uila a me nā hui uila i loko o ka lumi wela a me ka mahana.

- ʻO ka haʻahaʻa haʻahaʻa ma lalo o 10%

- Ka wela ma waena o 20°C a me 25°C.

Pono ke kaʻina hana hoʻomalu MSL a hāʻawi iā MLS.

REQ-QUAL-0020: MSL

ʻO ka PCB a me kekahi mau mea i ʻike ʻia ma ka BOM e pili ana i nā kaʻina MSL.

Pono ke kaʻina hana hoʻomalu MSL a hāʻawi iā MLS.

REQ-QUAL-0030: RoHS/Reach

Pono ka huahana i ka hoʻokō RoHS.

Pono ka subcontractor e haʻi iā MLS i kekahi mea i hoʻohana ʻia i loko o ka huahana.

E like me ka laʻana, pono e haʻi ka subcontractor i ka MLS i ka hoʻohana ʻana i ke kāpili/solder/mea hoʻomaʻemaʻe.

REQ-QUAL-0050: ʻO ka maikaʻi o ka mea kūʻai aku

Pono ka subcontractor e hōʻoia i ka ISO9001.

Pono ka subcontractor e hāʻawi i kāna palapala ISO9001.

REQ-QUAL-0051: Ka maikaʻi o ka mea hana ʻaelike 2

Inā hana ka subcontractor me nā subcontractors ʻē aʻe, pono lākou e hōʻoia i ka ISO9001.

REQ-QUAL-0060: ESD

Pono e hoʻohana ʻia nā ʻāpana uila a me nā papa uila me ka pale ESD.

REQ-QUAL-0070: Hoʻomaʻemaʻe

(Nīnau ʻia ka hoʻolālā EMS)

Pono e hoʻomaʻemaʻe ʻia nā papa uila inā pono.

ʻAʻole pono ka hoʻomaʻemaʻe e hōʻino i nā ʻāpana koʻikoʻi e like me nā transformers, nā mea hoʻohui, nā hōʻailona, ​​​​nā pihi, nā indcutors...

Pono ka subcontractor e hāʻawi iā MLS i kāna hana hoʻomaʻemaʻe.

REQ-QUAL-0080: Ka nānā 'ana mai

(Nīnau ʻia ka hoʻolālā EMS)

Pono nā ʻāpana uila a me nā puʻupuʻu PCB e loaʻa kahi nānā e hiki mai ana me nā palena AQL.

Pono e loaʻa i nā ʻāpana mīkini kahi nānā e hiki mai ana me nā palena AQL inā i waho.

Pono ka subcontractor e hāʻawi iā MLS i kāna mau kaʻina hana hoʻokele e komo pū me nā palena AQL.

REQ-QUAL-0090: Mana hoopuka

(Nīnau ʻia ka hoʻolālā EMS)

Pono e loaʻa i ka huahana kahi mana hoʻopuka me ka liʻiliʻi o nā hōʻike hōʻike a me nā palena AQL.

Pono ka subcontractor e hāʻawi iā MLS i kāna mau kaʻina hana hoʻokomo me nā palena AQL.

REQ-QAL-0100: Ka mālama ʻana i nā huahana i hōʻole ʻia

Pono e mālama ʻia kēlā me kēia huahana e ka subcontractor MLS no ka Quality Investigation.

REQ-QAL-0101: Hōʻole ʻia ka ʻike huahana

Pono e hoʻomaopopo ʻia ʻo MLS i nā hanana i hiki ke hana i nā huahana i hōʻole ʻia.

Pono e hoʻomaopopo ʻia ʻo MLS e pili ana i ka helu o nā huahana i hōʻole ʻia a i ʻole nā ​​hui.

REQ-QAL-0110: Hōʻike i ka maikaʻi o ka hana ʻana

Pono ka subcontractor EMS e hōʻike iā MLS no kēlā me kēia pūʻulu hana i ka nui o nā huahana i hōʻole ʻia i kēlā me kēia hoʻokolohua a i ʻole ka pae hoʻomalu.

REQ-QUAL-0120: Hiki ke huli

Pono e mālama ʻia nā mana a pau, nā hoʻāʻo a me nā nānā ʻana.

Pono e ʻike a hoʻokaʻawale ʻia nā pūʻulu.

Pono e ʻike ʻia nā kuhikuhi i hoʻohana ʻia i nā huahana (ke kuhikuhi pololei a me ka pūʻulu).

Pono e hoʻolaha ʻia ka hoʻololi ʻana i kekahi kuhikuhi iā MLS ma mua o ka hoʻokō ʻana.

REQ-QUAL-0130: Hōʻole honua

Hiki iā MLS ke hoʻihoʻi i kahi pūʻulu piha inā ʻoi aku ka hōʻole ʻana o ka subcontractor ma luna o 3% ma lalo o 2 mau makahiki.

REQ-QUAL-0140: Hoʻokolo / nānā waho

ʻAe ʻia ʻo MLS e kipa aku i ka subcontractor (me kāna mau subcontractors ponoʻī) e nīnau i nā hōʻike maikaʻi a e hana i nā hoʻāʻo ʻana, ma ka liʻiliʻi 2 manawa o ka makahiki a i ʻole no kekahi pūʻulu hana.Hiki ke pani ʻia ka MLS e kahi hui ʻaoʻao ʻekolu.

REQ-QUAL-0150: Nā nānā maka

(Nīnau ʻia ka hoʻolālā EMS)

Loaʻa i ka huahana kekahi mau nānā ʻike maka i ʻōlelo ʻia i loko o ke kahe hana maʻamau.

ʻO kēia ka nānā ʻana ʻo ia hoʻi:

- Nānā o nā kaha kiʻi

- E nānā i nā hui kūpono

- Nānā i nā lepili/stickers

- Nānā i nā ʻōpala a i ʻole nā ​​hiʻohiʻona ʻike

- Hoʻoikaika paʻa

- E nānā i kahi wela wela a puni nā fuse

- Nānā i nā kuhikuhi o nā kaula

- Nānā o nā glues

- Nānā i nā helu heheʻe

Pono ka subcontractor e hāʻawi iā MLS i kāna mau kaʻina hana nānā ʻike me nā palena AQL.

REQ-QUAL-0160: Ke kahe hana maʻamau

Pono e mālama ʻia ke kauoha o kēlā me kēia ʻanuʻu o ke kahe hana nui.

Inā no kekahi kumu, e like me ka hoʻoponopono hou ʻana, pono e hana hou ʻia kahi ʻanuʻu, pono e hana hou ʻia nā ʻanuʻu a pau ma hope o ka hoʻāʻo ʻana iā Hipot a me ka hoʻāʻo FAL.

7 PCBs pono

Hoʻokumu ʻia ka huahana i ʻekolu PCB ʻokoʻa

Nā palapala PCB
HOOLAHA HOIKE
RDOC-PCB-1. IPC-A-600 ʻAe ʻia o nā Papa Pai
RDOC-PCB-2. GEF-0001-Gerber waihona o ka papa nui o MG3
RDOC-PCB-3. GEF-0002-Gerber waihona o AR7420 papa o MG3
RDOC-PCB-4. GEF-0003-Gerber waihona o AR9331 papa o MG3
RDOC-PCB-5. IEC 60695-11-10: 2013: ʻO ka hoʻāʻo ʻana i ke ahi - Māhele 11-10: Ke ahi hoʻāʻo - 50 W nā ʻano hoʻāʻo ahi ākea

REQ-PCB-0010: nā hiʻohiʻona PCB

(Nīnau ʻia ka hoʻolālā EMS)

Pono e mālama ʻia nā hiʻohiʻona nui ma lalo

Nā hiʻohiʻona Waiwai
Ka helu o nā papa 4
Ka mānoanoa keleawe o waho 35µm / 1oz min
Ka nui o nā PCB 840x840x1.6mm (papa nui), 348x326x1.2mm (papa AR7420),
  780x536x1mm (papa AR9331)
Ka mānoanoa keleawe o loko 17µm / 0.5oz min
Kaʻawale liʻiliʻi/ākea ala 100µm
Māka solder liʻiliʻi 100µm
Ka liʻiliʻi ma o ke anawaena 250µm (mechanical)
Mea PCB FR4
Mānoanoa liʻiliʻi ma waena 200µm
nā papa keleawe waho  
Silkscreen ʻAe ma luna a ma lalo, keʻokeʻo keʻokeʻo
Soldermask ʻAe, ʻōmaʻomaʻo ma luna a ma lalo, a ma luna o nā vias āpau
Hoʻopau ʻili aelike
PCB ma ka Panel ʻAe, hiki ke hoʻololi i ke koi
Via hoopiha ana No
Solder mask ma via ae
Nā mea waiwai ROHS/REACH/

REQ-PCB-0020: hoʻāʻo PCB

Pono e ho'āʻo 100% ka hoʻokaʻawale ʻana a me ka conductance.

REQ-PCB-0030: ka mākaʻikaʻi PCB

ʻAe ʻia ka mākaʻikaʻi ʻana i nā PCB ma kahi i hoʻolaʻa ʻia.

Pono e kaha ʻia nā PCB me ka kuhikuhi o ka PCB, kona mana a me ka lā o ka hana ʻana.

Pono e hoʻohana ʻia ka ʻōlelo kuhikuhi MLS.

REQ-PCB-0040: Nā faila hana PCB

E nana RDOC-PCB-2, RDOC-PCB-3, RDOC-PCB-4.

E akahele, ʻo nā hiʻohiʻona ma REQ-PCB-0010 ka ʻike nui a pono e mahalo ʻia.

REQ-PCB-0050: maikaʻi PCB

Ma hope o IPC-A-600 papa 1. E nanaRDOC-PCB-1.

REQ-PCB-0060: Ka ʻāʻā

Pono nā mea i hoʻohana ʻia ma PCB me CEI 60695-11-10 de V-1.E nana RDOC-PCB-5.

8 Nā koi uila i hui ʻia

Pono e hui pū ʻia nā papa uila 3.

Nā palapala uila
HOOLAHA KUMU
RDOC-ELEC-1. IPC-A-610 ka ʻae ʻia o nā hui uila
RDOC-ELEC-2. GEF-0001-Gerber waihona o ka papa nui o MG3 RDOC
ELEC-3. GEF-0002-Gerber waihona o AR7420 papa o MG3 RDOC
ELEC-4. GEF-0003-Gerber waihona o AR9331 papa o MG3 RDOC
ELEC-5. BOM-0001-BOM o ka papa nui o MG3 RDOC-ELEC-6.
BOM-0002 waihona BOM o ka papa AR7420 o MG3 RDOC-ELEC-7.
BOM-0003 waihona BOM o ka papa AR9331 o MG3
Finished Product6

Fig 3. Ka laʻana o nā papa uila i hui ʻia

REQ-ELEC-0010: MAIKAI

Pono e mahalo ʻia ka BOM RDOC-ELEC-5, RDOC-ELEC-6, a me RDOC-ELEC-7.

REQ-ELEC-0020: Hui o na mea SMD:

Pono e hui pū ʻia nā ʻāpana SMD me kahi laina hui ʻakomi.

E nana RDOC-ELEC-2, RDOC-ELEC-3, RDOC-ELEC-4.

REQ-ELEC-0030: Hoʻohui i nā ʻāpana ma waena o nā puka:

Pono e kau ʻia nā ʻāpana ma o ka lua me ka nalu koho a i ʻole ka lima.

Pono e ʻoki ʻia nā koena ma lalo o 3mm o ke kiʻekiʻe.

E nana RDOC-ELEC-2, RDOC-ELEC-3, RDOC-ELEC-4.

REQ-ELEC-0040: Hoʻoikaika paʻa

Pono e hana ʻia ka hoʻoikaika ʻana ma lalo o ka relay.

Finished Product7

Fig 4. Ka hoʻoikaika ʻana i ka hoʻohui ʻana ma ka papa nui lalo

REQ-ELEC-0050: Hoʻemi Wela

Pono nā Fuse (F2, F5, F6 ma ka papa nui) e ho'ēmi i ka wela i mea e pale aku ai i nā ʻāpana o loko e hoʻokomo ʻia i loko o ka pā i ka wā o ka overintensity.

Finished Product8

Fig 5. Hoʻemi ka wela a puni nā fuse

REQ-ELEC-0060: Pale i ka Rubber

ʻAʻole pono ka pale kopa.

REQ-ELEC-0070: Nā mea hoʻohui ʻimi CT

Pono e kūʻai lima lima ʻia nā mea hoʻohui ʻimi CT wahine i ka papa nui e like me ka kiʻi ma lalo nei.

E hoʻohana i ka mea hoʻohui MLSH-MG3-21.

E mālama i ke kala a me ke kuhikuhi o ke kaula.

Finished Product9

Fig 6. Huina o nā mea hoʻohui CT probes

REQ-ELEC-0071: Hoʻopili nā mea hoʻohui CT probes

Pono e hoʻohui ʻia ke kāpili ma luna o ka mea hoʻohui CT probes e pale iā lākou mai ka haʻalulu / hana hewa.

E nānā i ke kiʻi ma lalo.

Aia i loko o ka RDOC-ELEC-5 ka ʻōlelo hoʻopili.

Finished Product10

Fig 7. Hoʻopili i nā mea hoʻohui CT probes

REQ-ELEC-0080: Hoʻoulu ʻia:

ʻAʻole nīnau ʻia ka tropicalization.

REQ-ELEC-0090: Nānā AOI Hui:

Pono e loaʻa i ka 100% o ka papa ka nānā ʻana AOI (soldering, orientation and marking).

Pono e nānā ʻia nā papa āpau.

Pono e hāʻawi ʻia ka papahana AOI kikoʻī iā MLS.

REQ-ELEC-0100: Hoʻomalu nā ʻāpana passive:

Pono e nānā ʻia nā ʻāpana passive a pau ma mua o ka hōʻike ʻana ma ka PCB, ma ka liʻiliʻi me ka nānā ʻana kanaka.

Pono e hāʻawi ʻia ke kaʻina hana hoʻomalu ʻāpana passive kikoʻī iā MLS.

REQ-ELEC-0110: Nānā X ray:

ʻAʻole noi ʻia ka nānā ʻana o ka hihi X akā pono e hana ʻia ka pōʻaiapuni wela a me nā hoʻāʻo hana no ka hoʻololi ʻana i ke kaʻina hana SMD.

Pono e hana ʻia nā hoʻāʻo ʻana o ke ana wela no kēlā me kēia hoʻokolohua hana me nā palena AQL.

REQ-ELEC-0120: Hana hou:

ʻAe ʻia ka hana hou ʻana o nā papa uila no nā ʻāpana āpau koe wale no nā kaapuni integer: U21/U22 (AR7420 papa), U3/U1/U11(AR9331 papa).

ʻAe ʻia ka hana hou ʻana no nā ʻāpana āpau.

Inā wehe ʻia kahi huahana no ka hana hou ʻana no ka mea ʻaʻole i hāʻule i ka pae hoʻāʻo hope, pono e hana hou i ka hōʻike Hipot a me ka hoʻāʻo hope.

REQ-ELEC-0130: 8pins mea hoʻohui ma waena o ka papa AR9331 a me ka papa AR7420

Hoʻohana ʻia nā mea hoʻohui J10 e hoʻopili i ka papa AR9331 a me ka papa AR7420.Pono e hana lima ʻia kēia hui.

ʻO ke kuhikuhi o ka mea hoʻohui e hoʻohana ai ʻo MLSH-MG3-23.

ʻO ka mea hoʻohui he 2mm pitch a ʻo kona kiʻekiʻe he 11mm.

Finished Product11

Fig 8. ʻO nā kaula a me nā mea hoʻohui ma waena o nā papa uila

REQ-ELEC-0140: 8pins mea hoʻohui ma waena o ka Papa Main a me ka papa AR9331

Hoʻohana ʻia nā mea hoʻohui J12 e hoʻopili i ka papa nui a me nā papa AR9331.Pono e hana lima ʻia kēia hui.

ʻO ke kuhikuhi o ke kaula me nā mea hoʻohui 2

ʻO nā mea hoʻohui i hoʻohana ʻia he 2mm pitch a ʻo ka lōʻihi o ke kaula he 50mm.

REQ-ELEC-0150: 2pins mea hoʻohui ma waena o ka Papa Main a me ka papa AR7420

Hoʻohana ʻia ka mea hoʻohui JP1 e hoʻopili i ka papa nui i ka papa AR7420.Pono e hana lima ʻia kēia hui.

ʻO ke kuhikuhi o ke kaula me nā mea hoʻohui 2

ʻO 50mm ka lōʻihi o ke kaula.Pono e wili ʻia nā uwea a hoʻopaʻa ʻia me ka emi ʻana o ka wela.

REQ-ELEC-0160: Hui hoʻoheheʻe wela

ʻAʻole pono e hoʻohana ʻia kahi mea hoʻoheheʻe wela ma ka chip AR7420.

9 Pono nā ʻāpana mīkini

Nā palapala hale
HOOLAHA KUMU
RDOC-MEC-1. PLD-0001-PLD o ka Paʻa ʻO luna o MG3
RDOC-MEC-2. PLD-0002-PLD o ka Paʻa Paʻa lalo o MG3
RDOC-MEC-3. PLD-0003-PLD o Light luna o MG3
RDOC-MEC-4. PLD-0004-PLD o ka pihi 1 o MG3
RDOC-MEC-5. PLD-0005-PLD o ka pihi 2 o MG3
RDOC-MEC-6. PLD-0006-PLD o Slider o MG3
RDOC-MEC-7. IEC 60695-11-10: 2013: ʻO ka hoʻāʻo ʻana i ke ahi - Māhele 11-10: Ke ahi hoʻāʻo - 50 W ākea a
  nā ʻano hoʻāʻo ʻana o ka lapalapa ahi
RDOC-MEC-8. IEC61010-2011 KOINA PALAPALA NO NA LAKO UILA NO KE ANA,
  KA MANA, a me ka hoohana LABORATORI - MAHA 1: NA KOI HANA
RDOC-MEC-9. IEC61010-1 2010: Pono palekana no nā lako uila no ke ana, kaohi,
  a me ka hoʻohana ʻana i ke keʻena hana - Māhele 1: Nā koi maʻamau
RDOC-MEC-10. BOM-0016-BOM waihona o MG3-V3
   
RDOC-MEC-11. PLA-0004-Hōʻuluʻulu kiʻi o MG3-V3
Finished Product12

Fig 9. Nānā pahū o MGE.E nānā iā RDOC-MEC-11 a me RDOC-MEC-10

9.1 Māhele

Hoʻokumu ʻia ka pā mechanical me 6 mau ʻāpana plastik.

REQ-MEC-0010: Palekana maʻamau i ke ahi

(Nīnau ʻia ka hoʻolālā EMS)

Pono nā ʻāpana plastik e hoʻokō me RDOC-MEC-8.

REQ-MEC-0020: Pono nā mea o nā ʻāpana plastik e pale i ke ahi(Nīnau ʻia ka hoʻolālā EMS)

Pono nā mea i hoʻohana ʻia no nā ʻāpana plastik he māka V-2 a ʻoi aku ka maikaʻi e like me RDOC-MEC-7.

REQ- MEC-0030: Pono nā mea hoʻohui e pale i ke ahi(Nīnau ʻia ka hoʻolālā EMS)

Pono nā mea i hoʻohana ʻia no nā ʻāpana hoʻohui e loaʻa i ka pae V-2 a ʻoi aku paha e like me RDOC-MEC-7.

REQ-MEC-0040: Nā wehe i loko o ka mīkini

ʻAʻole pono he puka koe wale nō:

- ʻO nā mea hoʻohui (pono ka liʻiliʻi o ka 0.5mm o ka ʻae mīkini)

- Hole no ka hana hou ʻana o ka hale hana (1.5mm)

- Nā puka no ka hoʻoheheʻe ʻana o ka wela (ka anawaena o 1.5mm ka mamao o 4mm ka liʻiliʻi) a puni nā maka hoʻohui Ethernet (e ʻike i ke kiʻi ma lalo).

Finished Product13

Fig 10. Ka laʻana o nā puka ma ka pā waho no ka hoʻoheheʻe ʻana i ka wela

REQ-MEC-0050: Ke kala o nā ʻāpana

Pono nā ʻāpana plastik a pau ke keʻokeʻo me nā koi ʻē aʻe.

REQ-MEC-0060: Ke kala o nā pihi

Pono nā pihi uliuli me ka malu like o ka logo MLS.

REQ-MEC-0070:Nā kaha kiʻi

Pono ka hale e mālama i nā hoʻolālā RDOC-MEC-1, RDOC-MEC-2, RDOC-MEC-3, RDOC-MEC-4, RDOC-MEC-5, RDOC-MEC-6

REQ-MEC-0080:ʻaila ʻinikini a me nā mea hana

(Nīnau ʻia ka hoʻolālā EMS)

Ua ʻae ʻia ka EMS e hoʻokele i ke kaʻina holoʻokoʻa no ka injection plastic.

ʻAʻole pono e ʻike ʻia nā hōʻailona hoʻokomo/puka puka mai waho o ka huahana.

9.2 Hui mīkini

REQ-MEC-0090: Hui paipu māmā

Pono e hui ʻia ka paipu māmā me ka hoʻohana ʻana i kahi kumu wela ma nā wahi hoʻoheheʻe.

Pono e hoʻoheheʻe ʻia ka pā o waho a ʻike ʻia i loko o nā lua hoʻoheheʻe i hoʻolaʻa ʻia.

Finished Product14

Fig 11. Hui pu me na pihi me ke kumu wela

REQ-MEC-0100: Hui pihi

Pono e hui ʻia nā pihi me ka hoʻohana ʻana i kahi puna wela ma nā wahi hoʻoheheʻe.

Pono e hoʻoheheʻe ʻia ka pā o waho a ʻike ʻia i loko o nā lua hoʻoheheʻe i hoʻolaʻa ʻia.

REQ-MEC-0110: Uku ma luna o ka pā

Hoʻohana ʻia nā wili 4 e hoʻoponopono i ka papa AR9331 i ka pā luna.E nana RDOC-MEC-11.

Ua hoʻohana i ka kuhikuhi i loko o RDOC-MEC-10.

Pono ka torque paʻa ma waena o 3.0 a me 3.8 kgf.cm.

REQ-MEC-0120: Nā wili ma ka hui lalo

Hoʻohana ʻia nā 4 screws e hoʻopaʻa i ka papa nui i ka pā lalo.E nana RDOC-MEC-11.

Hoʻohana ʻia nā wili like e hoʻoponopono i nā pā ma waena o lākou.

Ua hoʻohana i ka kuhikuhi i loko o RDOC-MEC-10.

Pono ka torque paʻa ma waena o 5.0 a me 6 kgf.cm.

REQ-MEC-0130: ʻO ke ala hoʻohui CT ma o ka pā

Pono e hoʻoponopono ʻia ka ʻāpana pā pā o ka mea hoʻohui CT probe me ka ʻole o ke kuʻi ʻana e ʻae i ka hermeticity maikaʻi a me ka paʻa maikaʻi i ka huki uea ʻole.

Finished Product15

Kiʻi 12. ʻO nā ʻāpana pā o ka ʻimi CT

9.3 pale siliki waho

REQ-MEC-0140: Pale siliki waho

Ma lalo o ka silkscreen pono e hana ʻia ma ka pā luna.

Finished Product16

Fig 13. E mahalo 'ia ke kaha ki'i silika waho

REQ-MEC-0141: Ke kala o ka pale silika

Pono ʻeleʻele ka waihoʻoluʻu o ka pale silk koe wale nō ka hōʻailona MLS he polū (like me nā pihi).

9.4 Lepili

REQ-MEC-0150: Ka nui o ka hōʻailona hōʻailona pahu helu

- Ana o ka lepili: 50mm*10mm

- Nui kikokikona: 2mm kiʻekiʻe

- Ka nui o ke code bar: 40mm* 5mm

Finished Product17

Fig 14. Ka la'ana o ka lepili bar code

REQ-MEC-0151: Ke kūlana hōʻailona hōʻailona pahu helu

E nānā i ke koi silkscreen waho.

REQ-MEC-0152: Ka waihoʻoluʻu hōʻailona pahu helu

Pono ʻeleʻele ka waihoʻoluʻu o ka hōʻailona hōʻailona barcode.

REQ-MEC-0153: Nā mea hōʻailona hōʻailona pahu helu

(Nīnau ʻia ka hoʻolālā EMS)

Pono e hoʻopili ʻia ka lepili helu serial a ʻaʻole pono e nalowale ka ʻike e like me RDOC-MEC-9.

REQ-MEC-0154: Helu helu pahu helu helu helu

Pono e hāʻawi ʻia ka waiwai helu serial e MLS me ke kauoha hana (faila pilikino) a i ʻole ma o kahi polokalamu hoʻolaʻa.

Ma lalo o ka wehewehe ʻana o kēlā me kēia ʻano o ka helu serial:

M YY MM XXXXX P
Kumu Makahiki 2019 = 19 Mahina= 12 Kekemapa Helu laʻana no kēlā me kēia pūʻulu i kēlā me kēia mahina ManufacturerReference

REQ-MEC-0160: Ka nui o ka lepili bar code barcode

- Ana o ka lepili: 50mm*10mm

- Nui kikokikona: 2mm kiʻekiʻe

- Ka nui o ke code bar: 40mm* 5mm

Finished Product18

Fig 15. Ka la'ana o ka lepili bar code activation

REQ-MEC-0161: Ke kūlana lepili bar code barcode

E nānā i ke koi silkscreen waho.

REQ-MEC-0162: Ka waihoʻoluʻu o ka lepili bar code barcode

Pono ʻeleʻele ka waihoʻoluʻu hōʻailona bar code.

REQ-MEC-0163: Nā mea lepili paʻa code bar code

(Nīnau ʻia ka hoʻolālā EMS)

Pono e hoʻopili ʻia ka lepili code activation a ʻaʻole nalo ka ʻike e like me RDOC-MEC-9.

REQ-MEC-0164: Helu helu pahu helu helu helu

Pono e hāʻawi ʻia ka waiwai code activation e MLS me ke kauoha hana (faila pilikino) a i ʻole ma o kahi polokalamu hoʻolaʻa.

REQ-MEC-0170: Ka nui lepili nui

- Ana 48mm*34mm

- Pono e pani ʻia nā hōʻailona e ka hoʻolālā kūhelu.Nui liʻiliʻi: 3mm.E nana RDOC-MEC-9.

- Ka nui kikokikona: liʻiliʻi loa 1.5

Finished Product19

Fig 16. Ka laʻana o ka lepili nui

REQ-MEC-0171: Ke kūlana lepili nui

Pono e kau ʻia ka lepili nui ma ka ʻaoʻao o MG3 ma ka lumi hoʻolaʻa.

Pono ka lepili ma luna o ka pā luna a me lalo i ʻae ʻole ʻia ka wehe ʻana o ka pā me ka wehe ʻole ʻana i ka lepili.

REQ-MEC-0172: Ke kala lepili nui

Pono ʻeleʻele ka waihoʻoluʻu lepili nui.

REQ-MEC-0173: Nā mea lepili nui

(Nīnau ʻia ka hoʻolālā EMS)

Pono e hoʻopili ʻia ka lepili nui a ʻaʻole e nalowale ka ʻike e like me RDOC-MEC-9, ʻoi aku ka nui o ka hōʻailona palekana, ka lako mana, ka inoa Mylight-Systems a me ka kuhikuhi huahana.

REQ-MEC-0174: Nā waiwai lepili nui

Pono e hāʻawi ʻia nā waiwai lepili nui e MLS me ke kauoha hana (faila pilikino) a i ʻole ma o kahi polokalamu hoʻolaʻa.

Pono nā waiwai/kikokikona/logo/kauka i ka helu ma REQ-MEC-0170.

9.5 CT hulina

REQ-MEC-0190: Hoʻolālā ʻimi CT

(Nīnau ʻia ka hoʻolālā EMS)

Ua ʻae ʻia ka EMS e hoʻolālā iā ia iho i nā uwea probes CT, me ke kaula wahine i hoʻopili ʻia me MG3, ke kaula kāne i hoʻopili ʻia.i CT probe a me ke kaula hoʻonui.

Pono e hā'awi 'ia nā ki'i a pau i ka MLS

REQ-MEC-0191: Pono nā mea o nā ʻāpana probes CT e pale i ke ahi(Nīnau ʻia ka hoʻolālā EMS)

Pono nā mea i hoʻohana ʻia no nā ʻāpana plastik he māka V-2 a ʻoi aku ka maikaʻi e like me CEI 60695-11-10.

REQ-MEC-0192: Pono nā mea o nā ʻāpana probes CT e hoʻokaʻawale i ke kaulaPono e hoʻokaʻawale ʻia nā mea hana o CT probes pālua 300V.

REQ-MEC-0193: ʻO ke kaula wahine ʻimi CT

Pono e hoʻokaʻawale ʻia nā pilina wahine mai ka ʻili hiki ke loaʻa me ka liʻiliʻi he 1.5mm (ke anawaena ka nui o ka lua 2mm).

Pono ke kala o ke kaula keokeo.

Hoʻopaʻa ʻia ke kaula mai kekahi ʻaoʻao a hiki i MG3 a ma kēlā ʻaoʻao pono e loaʻa kahi mea hoʻopili wahine hiki ke laka a codable.

Pono ka uwea he ʻāpana pass-through crimped e hoʻohana ʻia e hele ma kēlā ʻaoʻao o ka pā plastik o ka MG3.

Pono ka lōʻihi o ke kaula ma kahi o 70mm me ka mea hoʻohui ma hope o ka ʻāpana pass-through.

ʻO ka kuhikuhi MLS o kēia ʻāpana ʻo MLSH-MG3-22

Finished Product20

Fig 18. CT probe female cable example

REQ-MEC-0194: CT probe male uwea

Pono ke kala o ke kaula keokeo.

Hoʻopaʻa ʻia ke kaula mai kekahi ʻaoʻao a i ka CT probe a ma kekahi ʻaoʻao pono e loaʻa i kahi mea hoʻopili kāne paʻa a codable.

Pono ka lōʻihi o ke kaula ma kahi o 600mm me ka ʻole o ka mea hoʻohui.

ʻO ka kuhikuhi MLS o kēia ʻāpana ʻo MLSH-MG3-24

REQ-MEC-0195: uwea hoʻonui CT probe

Pono ke kala o ke kaula keokeo.

Hoʻopaʻa ʻia ke kaula mai kekahi ʻaoʻao a i ka CT probe a ma kekahi ʻaoʻao pono e loaʻa i kahi mea hoʻopili kāne paʻa a codable.

Pono ka lōʻihi o ke kaula ma kahi o 3000mm me ka ʻole o nā mea hoʻohui.

ʻO ka kuhikuhi MLS o kēia ʻāpana ʻo MLSH-MG3-19

REQ-MEC-0196: Kuhikuhi ʻimi CT

(Nīnau ʻia ka hoʻolālā EMS)

Hiki ke hoʻohana ʻia kekahi mau kuhikuhi o ka ʻimi CT i ka wā e hiki mai ana.

Ua ʻae ʻia ka EMS e hana me ka mea hana CT probe e hōʻuluʻulu i ka CT probe a me ke kaula.

ʻO ka kuhikuhi 1 ʻo MLSH-MG3-15 me:

- 100A/50mA CT probe SCT-13 mai ka mea hana YHDC

- MLSH-MG3-24 uwea

Finished Product21

Fig 20. CT probe 100A/50mA MLSH-MG3-15 laʻana

10 Hoao Uila

Nā palapala hoʻāʻo uila
HOOLAHA HOIKE
RDOC-TST-1. PRD-0001-MG3 kaʻina hana hoʻāʻo
RDOC-TST-2. BOM-0004-BOM waihona o ka pahu ho'āʻo MG3
RDOC-TST-3. PLD-0008-PLD o ka pahu ho'āʻo MG3
RDOC-TST-4. SCH-0004-SCH waihona o ka pahu ho'āʻo MG3

10.1 ho'āʻo PCBA

REQ-TST-0010: hoʻāʻo PCBA

(Nīnau ʻia ka hoʻolālā EMS)

Pono e hoʻāʻo ʻia ʻo 100% o nā papa uila ma mua o ka hui mechanical

ʻO nā hana liʻiliʻi e hoʻāʻo ai:

- Ka hoʻokaʻawale lako mana ma ka papa nui ma waena o N/L1/L2/L3, papa nui

- 5V, XVA (10.8V a i 11.6V), 3.3V (3.25V a i 3.35V) a me 3.3VISO DC pono uila, papa nui

- Wehe maikaʻi ka Relay inā ʻaʻohe mana, papa nui

- Hoʻokaʻawale ma RS485 ma waena o GND a me A/B, AR9331 papa

- 120 ohm kū'ē ma waena o A/B ma RS485 konohiki, AR9331 papa

- VDD_DDR, VDD25, DVDD12, 2.0V, 5.0V a me 5V_RS485 DC pono uila, papa AR9331

- VDD a me VDD2P0 DC pono uila, AR7420 papa

Pono e hāʻawi ʻia ke kaʻina hana hoʻokolohua PCBA kikoʻī iā MLS.

REQ-TST-0011: Hoʻāʻo PCBA

(Nīnau ʻia ka hoʻolālā EMS)

Hiki i ka mea hana ke hana i mea paahana e hana i keia mau hoao.

Pono e hāʻawi ʻia ka wehewehe ʻana o ka hāmeʻa iā MLS.

Finished Product22

Fig 21. Ka laʻana o ka mea hana no ka hoʻāʻo PCBA

10.2 Ho'āʻo Hipot

REQ-TST-0020: Hoʻāʻo hipot

(Nīnau ʻia ka hoʻolālā EMS)

Pono e ho'āʻo ʻia ʻo 100% o nā mea hana ma hope o ka hui mechanical hope wale nō.

Inā wehe ʻia kahi huahana (no ka hana hou / hoʻoponopono e like me ka laʻana) pono ia e hana hou i ka hoʻāʻo ma hope o ka hui hou ʻana.Pono e ho'āʻo ʻia nā hoʻokaʻawale Voltage kiʻekiʻe o ke awa Ethernet a me RS485 (ʻaoʻao mua) me ka lako mana (ʻaoʻao ʻelua) ma nā mea hoʻokele a pau.

No laila ua hoʻopili ʻia hoʻokahi kaula i nā uea 19: nā awa Ethernet a me RS485

Hoʻopili ʻia ke kaula ʻē aʻe i nā uea 4: Neutral a me 3 mau pae

Pono ʻo EMS e hana i kahi mea hana e loaʻa ai nā mea hoʻokele a pau mai kēlā me kēia ʻaoʻao ma ke kelepona hoʻokahi i mea e hana ai i hoʻokahi hoʻokolohua wale nō.

Pono e hoʻohana i ka volta DC 3100V.5s kiʻekiʻe e hoʻonoho i ka volta a laila 2s ka liʻiliʻi e mālama i ka volta.

ʻAʻole ʻae ʻia ka leaka o kēia manawa.

Finished Product23

Fig 22. Mea hana uwea i mea e maalahi ai ka hoao Hipot

10.3 Ho'āʻo PLC hana

REQ-TST-0030: Hōʻike PLC hana

(Nīnau ʻia ka hoʻolālā EMS me MLS)

Pono e hoʻāʻo ʻia ʻo 100% o nā mea hana

Pono ka huahana e kamaʻilio me kahi huahana CPL ʻē aʻe, ma ke ʻano he plug PL 7667 ETH, ma o ke kaula 300m (hiki ke hoʻoheheʻe ʻia).

Pono ka helu ʻikepili i ana ʻia me ka palapala "plcrate.bat" ma luna o 12mps, TX a me RX.

No ka loaʻa ʻana o ka maʻalahi e hoʻohana i ka palapala "set_eth.bat" i hoʻonohonoho iā MAC i "0013C1000000" a me NMK i "MyLight NMK".

Pono nā ho'āʻo āpau i 15 / 30s kiʻekiʻe me ka hui kelepona mana.

10.4 Puhi-i

REQ-TST-0040: Ke kūlana kuni

(Nīnau ʻia ka hoʻolālā EMS)

Pono e hana ʻia ʻo Burn-In ma 100% o nā papa uila me nā kūlana e like me:

- 4h00

- 230V mana lako

- 45°C

- Hoʻopau ʻia nā awa Ethernet

- Nui nā huahana (ma ka liʻiliʻi he 10) i ka manawa like, ka laina mana like, me ka PLC NMK like

REQ-TST-0041: Nānā i ke ahi

- ʻO kēlā me kēia hola ka nānā ʻana i alakaʻi ʻia e ʻapo ana a hiki ke hoʻāla ʻia ka relay

10.5 Ho'āʻo hui hope

REQ-TST-0050: Ho'āʻo hui hope

(Hāʻawi ʻia ma kahi liʻiliʻi hoʻokahi papa hoʻāʻo e MLS)

Pono e ho'āʻo ʻia ʻo 100% o nā huahana ma ka papa hoʻāʻo hui hope.

Manaʻo ʻia ka manawa hoʻāʻo ma waena o 2.30min a me 5min ma hope o ka optimizations, automatization, ka ʻike o ka mea hoʻohana, nā pilikia ʻē aʻe e hiki ke hana (e like me ka firmware update, ka pilikia kamaʻilio me kahi mea kani a i ʻole ke kūpaʻa o ka lako mana).

ʻO ka pahuhopu nui o ka papa hoʻāʻo hui hope e hoʻāʻo:

- Hoʻohana mana

- E nānā i ka mana o nā firmwares a hoʻonui iā lākou inā pono

- E nānā i ke kamaʻilio PLC ma o kahi kānana

- E nānā i nā pihi: Relays, PLC, Factory reset

- E nānā i nā alakaʻi

- E nānā i ke kamaʻilio RS485

- E nānā i nā kamaʻilio Ethernet

- Hana i nā ana ʻana i ka mana

- Kākau i nā helu hoʻonohonoho i loko o ka hāmeʻa (MAC address, Serial number)

- Hoʻonohonoho i ka mea hana no ka lawe ʻana

REQ-TST-0051: Manual ho'āʻo hui hope

Pono e heluhelu a hoʻomaopopo pono ʻia ke kaʻina hana papa hoʻāʻo RDOC-TST-1 ma mua o ka hoʻohana ʻana i mea e hōʻoia ai:

- Palekana o ka mea hoʻohana

- Hoʻohana pololei i ka papa hoʻāʻo

- Ka hana o ka papa ho'āʻo

REQ-TST-0052: ʻO ka hoʻāʻo hoʻāʻo hope loa ka mālama ʻana

Pono e hana ʻia ka hana o ka mālama ʻana i ka papa hoʻāʻo e like me RDOC-TST-1.

REQ-TST-0053: Lepili ho'āʻo hui hope

Pono e hoʻopili ʻia kahi sticker/label ma ka huahana e like me ka wehewehe ʻana ma RDOC-TST-1.

Finished Product24

Fig 23. Laʻana hōʻailona hōʻailona hui hope

REQ-TST-0054: Ho'āʻo hui hope loa

Pono e hoʻouna mau ʻia nā lāʻau a pau i mālama ʻia ma ka lolouila i Mylight Systems (ma ka liʻiliʻi loa i hoʻokahi manawa o ka mahina a i ʻole hoʻokahi manawa i kēlā me kēia pūʻulu).

REQ-TST-0055: Ho'āʻo hui hope loa

Pono e hoʻopili ʻia ka papa hoʻāʻo i ka pūnaewele i hiki ke hoʻouna i nā lāʻau i kahi waihona ʻikepili mamao i ka manawa maoli.Makemake ʻia ka hui piha ʻana o ka EMS e ʻae i kēia pili i loko o kāna pūnaewele kamaʻilio kūloko.

REQ-TST-0056: Hoʻopuka hou i ka papa hoʻāʻo

Hiki iā MLS ke hoʻouna i kekahi mau papa hoʻāʻo i ka MES inā pono

ʻAe ʻia ka EMS e hana hou i ka papa hoʻāʻo ponoʻī e like me RDOC-TST-2, RDOC-TST-3 a me RDOC-TST-4.

Inā makemake ka EMS e hana i kekahi optimization pono e nīnau iā MLS i ka ʻae.

Pono e hōʻoia ʻia nā papa hoʻāʻo i hana hou ʻia e MLS.

10.6 SOC AR9331 papahana

REQ-TST-0060: ka polokalamu SOC AR9331

Pono e ho'āla ʻia ka hoʻomanaʻo o ka hāmeʻa ma mua o ka hui ʻana me kahi papahana honua i hāʻawi ʻole ʻia e MLS.

Pono e ho'āla ʻia ka firmware i nā manawa a pau a hōʻoia ʻia e MLS ma mua o kēlā me kēia pūʻulu.

ʻAʻole nīnau ʻia ka pilikino ma aneʻi, no laila ua like nā polokalamu āpau ma aneʻi.Hana ʻia ka hoʻopilikino ʻana ma hope i loko o ka papa hoʻāʻo hope.

10.7 PLC chipset AR7420 papahana

REQ-TST-0070: PLC AR7420 papahana

Pono ka hoʻomanaʻo ʻana o ka hāmeʻa ma mua o ka puhi ʻana i nā hoʻāʻo i mea e hoʻāla ai ka chipset PLC i ka wā o ka hoʻāʻo.

Hoʻolālā ʻia ka chipset PLC ma o kahi polokalamu i hāʻawi ʻia e MLS.ʻO ka hana ʻana o ka uila ma kahi o 10 mau hola.No laila hiki i ka EMS ke noʻonoʻo i ka maximum30s no ka hana holoʻokoʻa (Ka mana Cable + Ethernet cable + Flash + Wehe i ke kaula).

ʻAʻole nīnau ʻia ka pilikino ma aneʻi, no laila ua like nā polokalamu āpau ma aneʻi.E hana ʻia ka pilikino (MAC address a me DAK) ma hope aku i loko o ka papa hoʻāʻo hope.

Hiki ke ho'ā ʻia ka hoʻomanaʻo chipset PLC ma mua o ka hui ʻana (e hoʻāʻo).